Small lifting mixing emulsifier

Small Lifting Mixing Emulsifier

Product Introduction:

Small Lifting Mixing Emulsifier is developed based on ordinary high-shear emulsifiers combined with axial flow requirements. Its unique stirring head structure integrates four functions: dispersion, dissolution, emulsification, and crushing, which can effectively solve your mixing problems. The precise fit between the rotor and stator ensures that the processed material is subjected to hundreds of thousands of high-speed shears per minute. The change in blade angle achieves the dual effects of radial flow and axial flow. Stator head forms such as straight slots, inclined slots, and mesh holes expand the scope of application. It is widely used in light industry and chemical industries such as daily chemicals, pharmaceuticals, food, textiles, printing and dyeing, and coatings.

The gap-type jet emulsifier can be installed on a mobile frame, lifting frame, reaction kettle, or other containers as needed to meet different production process requirements. Stator heads of different shapes have different emulsification, dispersion, and mixing effects. You can choose different types of stator heads according to actual working conditions to meet the needs of different processes.

Working Principle:

The blades of the jet rotor are inclined at an angle to the axis, so when rotating at high speed, they generate both radial centrifugal force and axial thrust on the fluid. When combined with the stator, it forms a radial shear, dispersion, and emulsification effect. At the same time, the axial flow enhances the large circulation of the fluid in the kettle, effectively eliminating the "unevenness or blind spots" in the initial stage of emulsification and dispersion. When the viscosity is medium to low and the power is sufficient, the anchor paddle auxiliary stirring can be omitted, saving equipment investment.

Stator Hole Forms Include:

Features of the perforated slot diversion stator: It has both radial shear, emulsification, and homogenization dispersion effects, as well as axial jet function, which is an organic combination of local micro and overall macro effects.

1. Mesh hole (best fineness, suitable for low-viscosity materials);

2. Straight slot (good fineness, suitable for medium-low viscosity materials);

3. Inclined slot (good fineness, suitable for medium-low viscosity materials, with the smallest radial flow pulsation);

4. Large hole (slightly poorer fineness, suitable for high-viscosity materials) and other forms.

Working Heads with Different Functions:

Features of the non-perforated slot diversion stator: Single axial flow, no shear force generated, ensuring energy concentration and generating strong jet flow. It is suitable for working conditions where mixing, dispersion, dissolution, suspension, reaction acceleration, and no further fineness requirements are needed.

The liquid flow has no vortex, no sediment at the bottom of the container, can protect the integrity of particles, has low air infiltration, and is more efficient and easier to prepare suspensions.

Model Options:

Model Selection Table:

Notes: 1. The medium used to measure the upper limit batch volume in the table is water.

2. The batch volume depends on the viscosity and solid content of the material. If you encounter difficulties in model selection, please call Yuedi Company for consultation.

3. For special requirements such as high temperature, flammability, explosion, and corrosion, please confirm and customize in writing to avoid danger and losses.

4. The data in this table may be inconsistent due to technical improvements and customization. Please refer to the actual product.

Mobile Jet Emulsifier:

Suitable for simple operations in multiple open containers. It can independently complete processes such as mixing, emulsification, homogenization, crushing, and reaction in different containers. Thorough cleaning can be done during the interval between each batch of material processing. The processing capacity per batch ranges from 15 liters to 20,000 liters, and the power ranges from 1.1KW to 75KW.

The mobile emulsifier has the ability to work in different environments, so its application range is extremely wide. It timely integrates new scientific and technological achievements on the basis of traditional models and has made many humanized adjustments:

1.The mobile frame is equipped with caster brakes, making the machine run more stably and safely;

2. Hydraulic, pneumatic, and electric lifting, with various forms;

3. Special sliding bearings are optional, which are acid-resistant, wear-resistant, and have a longer service life;

4. Wear-resistant shaft sleeves are optional, protecting the main shaft and reducing maintenance costs;

5. Dispersion wheels are optional, improving the comprehensive emulsification and dispersion ability;

6. Long holes, round holes, mesh holes, straight slots, and inclined slots are optional;

7. Explosion-proof motors, variable-frequency motors, frequency converters, and electric control boxes can be matched;

8. Industrial high-speed jet emulsifiers that can operate above 50Hz can be customized.

Fixed Jet Emulsifier:

Suitable for fixed operations on a single container, and can also independently complete various different process steps.

Containers are divided into two types: atmospheric pressure and pressure-bearing. According to different process requirements, coil pipes and jacket heating forms are available.

In addition to the ordinary type, fixed jet emulsifiers also have other forms:

1) Fixed emulsifiers with oil seal, mechanical seal, water seal, and magnetic seal can meet various working conditions requiring sealing;

2) Emulsifiers with dispersion wheels: Dispersion wheels are installed below or above the shear rotor-stator to enhance the dispersion effect;

3) Wear-resistant rotor-stator: Made of special alloy steel, it is wear-resistant, acid-resistant, impact-resistant, and has a long service life.

Recommended Feeding Process:

When using a jet emulsifier, the recommended material feeding process is as follows:

① Add all components with the lowest viscosity to the container and start mixing.

② Add the remaining liquids or soluble components.

③ Add solids that require intense mechanical stirring or solids that need a certain period of chemical reaction.

④ Add the remaining solids, including those used to build viscosity or stabilize the formula.